3D printed metamaterial hip puts a spring in the step

January 16, 2018 3D Printing, Joint Replacement, Orthopedics

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Metamaterials are materials engineered with properties that allow them to behave outside, or “beyond”, their nature. They come in many different forms with varying capabilities, including electric and sonic manipulation, or the way they deform under pressure, i.e. auxetic metamaterials.

At Delft University of Technology (TU Delft), a team led by Professor Amir Zadpoor has applied the concept of auxteic metamateials to create a 3D printed titanium hip implant. The “beyond nature” behaviour of the implant means that patients wearing it could experience a better fit in the lifetime of the hip replacement with less wear and tear to the bone.

Joining Professor Zadpoor on the project at TU Delft are Helena M. A. Kolken, Shahram Janbaz, Sander M. A. Leeflang, Harrie H. Weinan and Karel Lietaert, a PhD student and R&D engineer at 3D Systems.

In the lifetime of a hip implant

With a conventional hip replacement surgeons leave a space in the thigh bone to account for expansion when pressure is applied, i.e. when walking.

Over the average lifespan of a hip prosthesis (normally 20 years) the implant can shed plastic particles from the attached hip cup that inflame the hip and cause further injury. As a result, an implant can become loose and require further corrective operations.

“When someone with a hip implant walks, the prosthesis is subjected to various forces,” explains Zadpoor, “If too much pressure develops on one side of the prosthesis, it can become detached from the bone, which is extremely undesirable.”

A delicate balance

An auxetic meta-biomaterial has a negative Poisson’s ratio. This means that it becomes thicker when stretched. Combined with a traditional implant construction, the negative and positive stresses create an implant which distributes pressural stress more evenly.

“This makes it ideal for use alongside materials that do the opposite,” says Zadpoor, “Since there will be fewer unnatural forces at work on the prosthesis, there is a smaller chance of plastic particles wearing off in the hip cup, which can increase the risk of loosening.” As result, more hip implants could make, or even exceed, the average 20 year life expectancy.

By Beau Jackson | 3D Printing Industry

Image Credit: TU Delft

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About Peter Coffaro 364 Articles

A growth-driven and strategic executive, Peter Coffaro commands more than 20 years of progressive management success within the medical device industry. As a District Sales Manager for Stryker Orthopaedics, Peter was responsible for managing and directing a regional sales force to achieve sales and profit goals within the Rocky Mountain region. Previously, he was the Director of Sales & Marketing for Amp Orthopedics. In this role, Peter was responsible for planning, developing, and leading all sales and marketing initiatives. Peter is a former orthopedic distributor in the Pacific Northwest. He has also worked with DePuy Orthopaedics as well as Zimmer, and held positions in sales, sales training, and sales management. Peter has an extensive background in organizational development, business development, sales management, negotiating and P&L management. Peter holds a B.S. degree in Biology from Northern Illinois University.