Cork hip joint factory among world’s best due to Internet of Things

Depuy Synthes facility ranked by World Economic Forum among best globally

An Irish medical device manufacturing facility has been named as one of the top nine most advanced factories in the world due to its use of internet of things (IoT) technology.

The Depuy Synthes facility in Ringaskiddy, Co Cork, which produces replacement hip and knee joints, achieved the ranking for using the technology to make old machines talk to one another. The result has been a 10 per cent reduction in operating costs, and a 5 per cent drop in machine downtime.

The plant is one of nine named by the World Economic Forum (WEF) as the leading factories globally for embedding new technologies such as IoT into modern production. The facilities were selected from an initial list of more than 1,000 manufacturing companies based on their successful implementation of so-called “fourth industrial revolution” technologies.

Depuy Synthes, which employs more than 1,000 people at the Ringaskiddy plant, is a subsidiary of healthcare giant Johnson and Johnson. It manufactures orthopaedic products including hip and knee replacement joints.

The company first established operations in Cork in 1997. It carried out a €53.2 million expansion at the plant three years ago.

“The fourth industrial revolution doesn’t always mean newer, more expensive machines. Rather it can mean better communicating with and responding to the technologies you do have,” a spokesman for the WEF told The Irish Times.

“By implementing simple internet-of-things devices across a range of machines that were never intended to ‘talk’ to each other, the Depuy Synthes factory created real-time digital twins of its factory equipment to monitor performance,” he added.

By Charlie Taylor | The Irish Times

Image Credit: DePuy Synthes

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About Peter Coffaro 493 Articles
A growth-driven and strategic executive, Peter Coffaro commands more than 20 years of progressive management success within the medical device industry. As a District Sales Manager for Stryker Orthopaedics, Peter was responsible for managing and directing a regional sales force to achieve sales and profit goals within the Rocky Mountain region. Previously, he was the Director of Sales & Marketing for Amp Orthopedics. In this role, Peter was responsible for planning, developing, and leading all sales and marketing initiatives. Peter is a former orthopedic distributor in the Pacific Northwest. He has also worked with DePuy Orthopaedics as well as Zimmer, and held positions in sales, sales training, and sales management. Peter has an extensive background in organizational development, business development, sales management, negotiating and P&L management. Peter holds a B.S. degree in Biology from Northern Illinois University.

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